For vacuum coating companies, the core of production cost control has always revolved around "energy consumption." As a core high-energy-consuming piece of equipment on the production line, the energy waste of traditional cryogenic compressors has long been a major obstacle to cost reduction. Taking the XC4200 model as an example, the electricity wasted every hour during the coating and cooling stage accumulates into a huge expense over time; the compressor running idle during standby further exacerbates electricity costs. In today's increasingly competitive industry, reducing cryogenic compressor energy consumption has become a key strategy for companies to improve profit margins.
Why is the energy consumption of traditional cryogenic compressors so high? The root cause lies in three core areas of waste: First, ineffective energy consumption during the cold preservation stage. After the cold trap reaches -120℃, only 200W of cooling capacity is needed to maintain the temperature, but the compressor still runs at full load (4000W). In a single batch of 30 minutes for coating, 23 minutes are spent on ineffective energy consumption. Second, energy consumption during the standby idling stage. After coating is completed, there is a 20-minute loading and unloading process. The cold trap does not require cooling, but the compressor, unable to start or stop safely, runs at full speed, consuming electricity without any output. Third, full-capacity energy consumption under all operating conditions. Over 90% of the operating conditions do not require peak cooling capacity, yet the system always operates at maximum output, leading to continuous energy waste due to system imbalance.
The Xieyi third-generation energy-saving cryogenic chiller directly addresses these three energy consumption pain points. With its practical energy-saving design, it allows businesses to save electricity, which translates directly into cost savings, with immediate cost reduction effects. In the core coating and cold preservation stage, the equipment can automatically switch to a low-speed operation mode, outputting 200W of cooling capacity as needed, eliminating 3800W of wasted energy consumption. This saves a significant amount of energy per batch, and over the long term, the cold preservation stage alone can save businesses considerable electricity costs. In standby mode, relying on inverter control technology, the compressor can be safely started and stopped. During the 20-minute loading and unloading period, only 2 minutes of low-speed cold storage is required, and the machine completely shuts down after 18 minutes, completely eliminating standby idling energy consumption. The energy consumption reduction is clearly visible.
Furthermore, the new product achieves full-process energy optimization through three major designs: customized compressor for precise energy control, multi-stage system for on-demand cooling, and intelligent refrigerant circulation management, ensuring every kilowatt-hour is used effectively. Compared to traditional models, the new product significantly reduces energy consumption while maintaining core performance characteristics such as 7-minute rapid cooling of the cold trap, precise cold preservation to -120℃, and no delay in the next cooling cycle. This helps businesses effectively control electricity costs and enhance product market competitiveness.
Currently, green cost reduction has become the mainstream trend in the coating industry. Choosing high-efficiency and energy-saving cryogenic equipment means choosing a more substantial profit margin. The 2026 Xieyi Third Generation Energy-Saving Cryogenic Machine New Product Launch Conference is about to begin. We sincerely invite coating companies to attend and learn firsthand about the energy-saving advantages of the new products, jointly unlock new solutions for cost reduction and efficiency improvement, and work together to achieve high-quality development!
Post time: 2026-01-31 14:23:05