In vacuum coating production scenarios, the energy consumption of cryogenic filters directly determines a company's operating costs and production efficiency. Traditional cryogenic filters have long been trapped in the dilemma of "designed for peak operating conditions, paying the price for full-load operation," seemingly ensuring production stability but actually harboring significant hidden energy consumption, becoming a key bottleneck restricting corporate profitability. Xieyi's third-generation energy-saving cryogenic filter breaks away from traditional design logic, focusing on "precise matching and intelligent control," transforming five major technological innovations into tangible energy-saving effects, providing the coating industry with a feasible and high-return energy efficiency upgrade solution.
The energy waste of traditional cryogenic filters is essentially a combination of "supply-demand mismatch" and "technological limitations." On the one hand, the refrigeration system is designed based on maximum load, requiring a peak cooling capacity of 4200W for just a few minutes during the cold trap cooling stage, while the coating and insulation stage, which accounts for over 90% of the process, only requires 200W to maintain a stable temperature of -120℃. This "overkill" approach results in 23 minutes of wasted energy consumption during a single 30-minute coating process, leading to alarming energy waste over the long term. On the other hand, traditional compressors are limited by their starting current (7-8 times the rated current), preventing frequent start-stop cycles. Even after coating is complete and loading/unloading takes 20 minutes with no need for cold trap cooling, the compressor still runs at full speed, incurring continuous energy consumption costs. Furthermore, the lack of regulation in multi-stage refrigeration and disordered refrigerant circulation further exacerbate energy waste, putting companies in a dilemma: reducing energy consumption leads to reduced efficiency, while maintaining efficiency results in higher energy consumption.
Addressing these core pain points, Xieyi's third-generation energy-saving cryogenic compressor employs five targeted technological innovations to achieve end-to-end optimization of "precise supply and demand matching, safe and controllable start-up and shutdown, and efficient and orderly circulation," ensuring both production efficiency and process stability while reducing energy consumption to a reasonable range.
Regarding operating condition adaptation, the new product breaks through the limitations of traditional constant-speed operation, achieving intelligent switching between "full power cooling and on-demand cold preservation." During the cold trap cooling stage, it operates efficiently with a peak cooling capacity of 4200W, completing the cooling task from room temperature to -120℃ within 7 minutes, ensuring uninterrupted coating production. Entering the cold preservation stage, the compressor automatically switches to a low-speed operating mode, precisely outputting 200W of cooling capacity to only meet the cold trap temperature maintenance requirements, completely eliminating the continuous waste of 3800W of ineffective energy consumption. This results in significant energy savings per batch of coating, with immediate energy-saving effects.
Regarding start-up and shutdown control, the deep application of variable frequency technology solves the start-up and shutdown problems of traditional compressors. The new product features a dedicated inverter that strictly controls the starting current within the rated current, completely eliminating the risk of burnout from frequent starts and enabling the compressor to operate safely and frequently. During the 20-minute standby period for loading and unloading, the compressor only needs to run at low speed for 2 minutes to store cooling capacity, ensuring that the cooling efficiency does not decrease and the cooling time is not prolonged for the next operation. The remaining 18 minutes are spent completely shutting down, reducing standby energy consumption from "continuous full capacity" to "near zero," significantly lowering idling costs.
At the system optimization level, a triple-refined design further unlocks energy-saving potential. The customized compressor features a new energy regulation function, dynamically adjusting output based on real-time cooling load to avoid losses caused by "one-size-fits-all" full-load operation, ensuring precise matching of the refrigeration system to operating conditions. The multi-stage refrigeration system is equipped with multi-stage adjustment modules, each supplying cooling capacity on demand, covering all scenarios including cooling, insulation, and transition, completely eliminating ineffective energy consumption in over 90% of operating conditions. The intelligent refrigerant management system, relying on optimized algorithms, dynamically adjusts the total amount of refrigerant participating in the cycle, forcibly storing excess refrigerant when not needed, preventing unnecessary energy consumption from unnecessary cycles and maximizing the refrigeration system's operating efficiency.
It is worth mentioning that Xieyi's third-generation energy-saving cryogenic compressor's energy-saving innovations have always been based on the premise of "not sacrificing core performance." Whether it's the process parameters of rapid cooling in 7 minutes and precise cold preservation to -120℃, or core performance such as cold capacity reserve and operational stability, all are consistent with traditional models. Furthermore, upgrades have been achieved in areas such as adaptability to operating conditions and operating noise, truly achieving the dual goals of "energy saving without efficiency reduction and consumption reduction without quality improvement." This allows companies to quickly reduce costs and increase efficiency without worrying about technology upgrades affecting production.
Energy efficiency innovation, energy saving with a smart approach! Xieyi's third-generation energy-saving cryogenic compressor addresses industry energy consumption pain points through technological implementation, creating value for enterprises with tangible energy-saving effects. The 2026 Xieyi third-generation energy-saving cryogenic compressor new product launch conference is about to begin. We sincerely invite vacuum coating companies and industry experts to attend the event, experience the core strengths of the new product firsthand, discuss in depth the energy-saving returns after technology implementation, and jointly unlock a new path for efficient, low-carbon, and sustainable development in the coating industry!
Post time: 2026-01-10 14:18:52